Product Catalog

At Consolidated Electronic Wire & Cable we offer our customers a custom wire and cable service that provides build to order wire and cable for almost any application. With more than a century of experience in custom wire & cable production, Consolidated can provide you with a cost-effective cable from a robust product selection that is built for your specific application. Choose from multi-conductor, multi-pair, coaxial, audio, computer, network, instrumentation, power and portable cable, featuring a variety of conductors, insulation, coatings, and shield materials.

Various stranding constructions are available, depending upon flexibility requirements and dimensional tolerances. Configurations include bunched construction, true concentric (for tight diameter tolerances), and rope lay (for maximum flexibility).

The Consolidated state of the art manufacturing facilities and experienced staff maintain the highest quality standards, and products meet industry standards such as CE, CSA, C-UL, HAR, and UL/NEC. Regardless of your custom wire or custom cable requirements, Consolidated can provide you with services that offer low minimums, short lead times, and competitive prices.

Consolidated is committed to manufacturing superior quality custom wire and cable, serving customers and their end users in sectors as diverse as appliances, aerospace, military, robotics, gaming and medical. As a RoHS-compliant supplier, we leverage our cutting-edge manufacturing facilities and 93 years of experience to meet our customers'; exacting standards.

We offer more than 2,000 wire and cable products, including but not limited to, multi-conductor, multi-pair, coaxial, audio, computer, network and more.

Our conductor configurations include composite, tinned and bare copper and twisted, paired and untwisted. We can work with bare and tinned copper wire as well as stranded or solid wire. We offer 4 to 40 AWG copper wire and one conductor to 60 pairs in bunched, true concentric and rope lay stranding constructions. Our wires and cables can withstand temperatures ranging from -65ºC up to 250ºC depending on construction.

In view of our commitment to quality products and meeting customers' specifications, Consolidated ensures single-point accountability, offers standard industry-testing and will custom-test to specific parameters.

We have a minimum order of 1,000 feet and are accustomed to dealing with OEM volumes. We typically require three to 10 weeks for custom design and manufacturing, but also stock a wide range of standard cables and wires.

Consolidated has provided more detail on its custom wire and capabilities below, but you can also direct questions to us by email, phone or fax.
Unit of Measure

Specifications

Conductor Configurations

N/A
  • Tinned Copper
  • Bare Copper
  • Twisted
  • Paired
  • Conductor Untwisted
  • Composite

Cable Types

N/A
  • Coaxial Cable
  • Custom Design Cables
  • Power Cable
  • SCSI CableNetwork / LAN Cable
  • Computer Cable
  • Hook Up Wire
  • Ribbon Cable
  • Marine Cable
  • Medical Cable
  • Multi-Conductor Cable
  • Audio / Music / Video Cable
  • Flat Ribbon Cable
  • Data Cable
  • Military Cable
  • Plenum Cable
  • Multi-Pair Cable
  • Jumper Wire
  • Lead Free Cable
  • Seismic Cable
  • Sensor Cable
  • Signal Cable
  • Automotive Cable
  • Composite Cable
  • Zip Cord
  • PLTC Power Limited 300 volt Cable
  • Interconnect Cable
  • Power cable

Insulation Materials

N/A
  • PVC Polyvinyl chloride
  • SR-PVC Semi Rigid Polyvinyl chloride
  • Cellular Polyethylene
  • EPDM Ethylene Propylene Diene Monomer
  • TPE/TPR Thermoplastic Elastomers
  • PE Polyethylene
  • LDPE Low Density Polyethylene
  • HDPE High Density Polyethylene
  • Cellular (Foam) Polyethylene
  • PU Polyurethane
  • Polyurethane / Nylon
  • Low Smoke Plenum Co-polymers / PVC
  • PP Polypropylene
  • Cellular (Foam) Polypropylene
  • FEP Fluorinated ethylene propylene
  • TFE Tetrafluoroethylene
  • PTFE Polytetrafluoroethylene
  • ETFE Tefzel
  • PVDF Kynar
  • ECTFE Halar
  • IRR/PVC Irradiated Polyvinyl chloride
  • XLPE Cross-linked Polyethylene
  • Vinyl (PVC)
  • And many others...

Temperature Range

N/A -65 to 250 ºC

Conductor Materials

N/A
  • Copper Wire (Annealed Bare)
  • Copper Clad Steel Wire (Copperweld)
  • Tinned Copper Wire
  • Silver Plated Copper Wire
  • Bare Nickel Chromium Wire (BNC)

Conductor/Gauge

N/A
  • 4 to 40 AWG Copper wire
  • 1 Conductor to 60 Pairs

Stranding Constructions

N/A
  • Bunched
  • True Concentric
  • Rope Lay

Conductor Coatings

N/A
  • Tinned Copper Wire
  • Heavy Tinned Copper Wire
  • Prefused Copper Wire
  • Overcoat Copper Wire
  • Topcoat Copper Wire
  • Silver Plated Copper Wire
  • Nickel Plated Copper Wire

Shielding

N/A
  • Braid Shield
  • Polyester /Aluminum Foil Shield (My/AL)
  • Spiral Serve Shield
  • Polyester /Aluminum Foil + Braid (My/AL + Braid)

Filler

N/A
  • Polypropylene
  • Nylon
  • Paper
  • Cotton

Drain Wire

N/A
  • Bare Copper Wire
  • Tinned Copper Wire
  • Stranded Wire
  • Solid Wire

Quality Assurance

N/A Consolidated Total Quality Management

Quality Control

N/A Single Point Accountability

Testing

N/A
  • Standard Industry Testing Procedures
  • Custom Testing Parameters Available

Production Volume

N/A Minimums as low as 1000' to OEM volumes

Typical Lead Time

N/A 3 weeks to 10 weeks for Custom Constructions Immediate shipments from our stocking inventory

Additional Information

Industry Focus

N/A
  • Aerospace
  • Agriculture
  • Amusement
  • Appliances
  • Automotive
  • Broadcast
  • Business Office Machines
  • Commercial
  • Computer
  • Data
  • Factory Automation
  • Gaming
  • Home Entertainment
  • Industrial
  • Local Utilities
  • Marine
  • Medical
  • Military
  • Network
  • OEM Manufacturing
  • Power Supply
  • Public Safety & Transportation
  • Renewable Energy
  • Robotics
  • Security
  • Solar Power Energy
  • Telecommunications
  • Wind Power Energy
  • Wireless

Industry Standards

N/A
  • ISO 9001
  • QS 9000
  • R.E.A.C.H. Approval
  • RoHS Compliant
  • CE
  • CSA
  • C-UL
  • HAR
  • IEEE
  • UL
  • NEC
  • SAE J-1128
  • TIA /EIA 586
  • VDE
  • OSHA
  • Automotive Approvals: TWP / GPT / SGT / HDT / TXL / GXL and SXL
  • CSA Approvals: FT1 / FT4 / FT6 / Pcc FT4/CMG /REW / SR / TEW / TR-64 / XLPVC

File Formats

N/A
  • CAD Capabilities
  • DWG
  • PDF
  • .DOC
  • .PPT
  • .XLS