Product Catalog

Consolidated custom power cords are available in various configurations and styles for industries such as electronics, telecommunications, appliances, hand tool, toy, industrial, and medical equipment. Consolidated manufactures detachable custom power cords in unshielded or foil shielded and hospital grade, which meet standards for North American , International, and Asian power supply cords.

Being able to provide power cords for such a wide array of applications requires an even wider array of options. Consolidated can configure cords with almost any end finish and cord set put up, in most common copper wire gauge sizes, shielding, and cordage. All of Consolidated's custom power cords meet major North American and International industry standards, and are available in American, European, or Asian wire types.

Our manufacturing facilities are ISO-9001 and QS-9000 compliant, and we utilize Total Quality Management (TQM) to maintain the high level of quality that has made Consolidated an industry leader.

Consolidated Electronic Wire & Cable, which has more than a century of experience providing custom power cords, is committed to meeting the expectations of its exacting customers in North America, Europe, and around the World.

Consolidated's customers in industries such as medical, industrial, telecommunications, computer and appliance sectors rely on our power cord engineering and manufacturing capabilities. Our customers also appreciate our flexibility and efficiency when compared to our large corporate competitors. This allows us to adapt a design to meet a tight deadline when required. Because Consolidated employees actually own stock in the company, they have a vested interest in effectively responding to customers and their needs.

Consolidated employees have the expertise and equipment required to engineer and manufacture everything including retractile cords, power cords, detachable cords, unshielded and foil-shielded cords for two- and three-conductor cords. The cords can be up to 300 V with a vast array of end finishes, including Amphenol, Molex and TE (AMP) connectors and spade, fork, flag and ring tongue terminals to name a few. Our single-phase cords can handle temperatures of -40ºC to 105ºC. We offer self-secured, twist-tie hank, and bulk packaging. From volumes of 100 to 1,000,000 pieces, Consolidated can handle your power cord requirements.

In the table below we have provided additional details and specifications, particularly pertaining to cord approvals by region (Asia, Europe, and North America) as well as wire gauges, insulation materials and much more.

Please contact us directly to learn more about our retractile cord, custom power cord and detachable cord capabilities.
Unit of Measure

Specifications

Types of Custom Cords

N/A
  • Retractile Electronic Cords
  • Retractile Power Cords
  • Hospital Grade Cords
  • Unshielded Cords
  • Foil Shielded Cords
  • International Cords
  • North American Cords
  • Detachable Cords
  • 2 Conductor Cords
  • 3 Conductor Cords
  • Continental European Cords

End Finishing of Cords

N/A
  • Amphenol Connectors
  • Molex Connectors
  • TE (AMP) Connectors
  • Cut Blunt
  • Semi-Strip
  • Conductors Twisted Only
  • Stagger Cut
  • Spade Terminals
  • Fork Terminals
  • Conductor Twisted and Tinned
  • Slit & Strip
  • Hook Terminal
  • Piggy-Back Quick Connect Terminals
  • ROJ (Remove Outer Jacket) and Strip Conductors
  • Eyelet Terminals
  • Ring Tongue Terminals
  • Flag Terminals
  • Plain Bare Terminals
  • Insulated Terminals

Cord Set Put Up

N/A
  • Bulk Packaged (Standard)
  • Self-Secured Hank (Optional)
  • Twist Tie Hank (Optional)

American Types of Wire Approvals

N/A
  • SPT
  • SEOW
  • SJTW
  • SJEOW
  • SJT
  • SJOW
  • SJTOOW
  • SOW
  • STW
  • SVT
  • HPN
  • SVO

European Types of Wire Approvals

N/A
  • H0VVF
  • H03VH2-F
  • H05VV-F
  • H05RN-F
  • H07RN-F
  • H05VVH2-F

Asian Types of Wire Approvals

N/A
  • VFF
  • VCTFK
  • VCTF
  • VFF
  • HVCTFK
  • HVCTF
  • RVV

Insulation Materials

N/A
  • PVC (Polyvinyl chloride)
  • TPE ( Thermoplastic Elastomer)
  • CPE ( Chlorinated Polyethylene)
  • PP (Polypropylene) (Retractile Cords)
  • PU (Polyurethane) (Retractile Cords)

Country Agency Approvals

N/A Argentina, Austria, Belgium, China, Denmark, France, Germany, Italy, Korea, Finland, The Netherlands, Norway, South Africa, Sweden, Switzerland, United Kingdom, Canada, United States, Japan, Australia, Europe

Conductor Materials

N/A Bare Copper or Tinned Copper

Wire Gauges

N/A
  • 12 AWG
  • 14 AWG
  • 16 AWG
  • 18 AWG
  • Retractile Cords 10 AWG to 32 AWG
  • Others Available on Request

Voltage

N/A Up to 300 V

Phase

N/A Single

Temperature Range

N/A -40 to 105 ºC

Cord Shielding

N/A
  • Shielded
  • Braid Shielding
  • Polyester / Aluminum Foil shielding (My/AL)
  • Unshielded

Finishes

N/A
  • Plug
  • Receptacle
  • Terminals
  • Blunt Cut
  • ROJ & Strip

Terminals

N/A
  • Ring Terminals
  • Y-Shape Molded Joint
  • In-Line
  • Dentiform
  • Flag Terminals
  • Spade Terminals
  • Fork Terminals
  • Star Terminals
  • Terminal + Housing
  • Amphenol Connectors
  • Molex Connectors
  • AMP Connectors
  • Insulated Terminals
  • Others Available on Request

Quality Assurance

N/A Consolidated Total Quality Management

Quality Control

N/A Single Point Accountability

Testing

N/A
  • Standard Industry Testing Procedures
  • Custom Testing Parameters Available

Production Volume

N/A 250 pcs to Large Volume

Typical Lead Time

N/A 4 weeks to 8 weeks

Additional Information

Industries & Applications

N/A
  • Aerospace
  • Agriculture
  • Amusement
  • Appliances
  • Audio / Video
  • Automotive
  • Broadcast
  • Office Business Machines
  • Commercial
  • Computer
  • Water Coolers
  • Factory Automation
  • Gaming
  • Home Entertainment
  • Industrial Machinery
  • Local Utilities
  • Marine
  • Medical
  • Diagnostic Equipment
  • Military
  • Power Supply
  • Public Safety & Transportation
  • Renewable Energy
  • Robotics
  • Security
  • Solar Power Energy
  • Telecommunications
  • Wind Power Energy
  • Wireless

Industry Standards

N/A
  • ISO 9001
  • QS 9000
  • RoHS
  • CE
  • CSA
  • HAR
  • UL
  • NEC
  • VDE

File Formats

N/A
  • CAD Capabilities
  • DWG
  • PDF
  • .doc/.docx
  • .ppt
  • .xls/.xlsx